🏭 Manufacturing Plant — SCADA/HMI
PRODUCTION LINES · CONVEYORS · PACKAGING · PROCESS TANKS · MOTORS/VFDs · BOILERS · COMPRESSORS · UTILITIES · 8 SYSTEMS
02:59:49
8/8
SYSTEMS ONLINE
0
ACTIVE ALARMS
82%
OEE
862.7
UNITS / HOUR
8.7 bar
STEAM PRESSURE
433.9 kW
PLANT POWER
8.3 bar
AIR PRESSURE
◈ Subsystem Sensor Readings — 8 Systems
01
Production Lines
PL
RUNNING
Active Lines
3.5 /4
Cycle Time
29 s
Units per Hour
862.7 u/hr
OEE (Overall Equip. Eff.)
82 %
Availability
95.9 %
Quality Rate
97.6 %
Rejects (last hr)
6.8 pcs
Downtime Today (min)
11.3 min
02
Conveyor Systems
CVR
RUNNING
Belt Speed
1.2 m/s
Belt Tension
1851.8 N
Drive Motor Current
14.3 A
Motor Temperature
50.1 °C
Load per Meter
211.1 kg/m
Jam Events (24h)
1
Bearing Vibration (RMS)
3.3 mm/s
Total Run Hours
6531.7 hrs
03
Packaging Machines
PKG
RUNNING
Packs per Minute
59.6 ppm
Seal Bar Temperature
155.5 °C
Seal Pressure
4 bar
Film Tension
19.1 N
Film Roll Remaining
63.3 %
Rejected Packs (hr)
3.4 pcs
Machine Speed %
92.8 %
Label Applicator Status
1 OK
04
Process Tanks
TNK
RUNNING
Tank-1 Level
75 %
Tank-2 Level
51.6 %
Tank-1 Temperature
77.3 °C
Tank-2 Temperature
23.3 °C
Tank-1 Pressure
3.4 bar
Process pH
7.3 pH
Inlet Flow Rate
20.8 m³/hr
Outlet Flow Rate
17.5 m³/hr
05
Motors & VFDs
VFD
RUNNING
VFD Output Frequency
49.6 Hz
Motor Speed
1382.2 rpm
Motor Current
34.3 A
Motor Voltage (L-L)
398.4 V
Motor Winding Temp
67.8 °C
Torque (% rated)
69.1 %
Motor Power
20.6 kW
Insulation Resistance
764.6 MΩ
06
Boilers
BLR
RUNNING
Steam Pressure
8.7 bar
Steam Temperature
179.4 °C
Steam Flow Rate
2396.6 kg/hr
Feed Water Temperature
88.8 °C
Drum Water Level
49.3 %
Flue Gas Temperature
214.6 °C
Boiler Efficiency
82.5 %
Fuel Flow Rate
94.3 L/hr
07
Compressors
COMP
RUNNING
Discharge Pressure
8.3 bar
Suction Pressure
0.9 bar
Discharge Temperature
92.3 °C
Oil Pressure
3.6 bar
Oil Temperature
67.7 °C
Air Flow Rate
1011.1 Nm³/hr
Compressor Power
68.5 kW
Total Run Hours
4377 hrs
08
Utility Monitoring
UTL
RUNNING
Total Plant Power
433.9 kW
Power Factor
0.9 PF
Water Consumption
28.4 m³/hr
Compressed Air Header
7.1 bar
Steam Header Pressure
8.6 bar
Energy Consumed Today
4890.4 kWh
CO₂ Emissions Today
2438.1 kg
Specific Energy Consumption
0.6 kWh/u