🏭 Manufacturing Plant — SCADA/HMI
PRODUCTION LINES · CONVEYORS · PACKAGING · PROCESS TANKS · MOTORS/VFDs · BOILERS · COMPRESSORS · UTILITIES · 8 SYSTEMS
10:27:08
8/8
SYSTEMS ONLINE
0
ACTIVE ALARMS
84.6%
OEE
846.8
UNITS / HOUR
8 bar
STEAM PRESSURE
514.5 kW
PLANT POWER
7.4 bar
AIR PRESSURE
◈ Subsystem Sensor Readings — 8 Systems
01
Production Lines
PL
RUNNING
Active Lines
3.3 /4
Cycle Time
34.5 s
Units per Hour
846.8 u/hr
OEE (Overall Equip. Eff.)
84.6 %
Availability
94.6 %
Quality Rate
99.5 %
Rejects (last hr)
4.3 pcs
Downtime Today (min)
2.3 min
02
Conveyor Systems
CVR
RUNNING
Belt Speed
1.1 m/s
Belt Tension
2103.2 N
Drive Motor Current
16.5 A
Motor Temperature
57.4 °C
Load per Meter
205.4 kg/m
Jam Events (24h)
2.9
Bearing Vibration (RMS)
3.4 mm/s
Total Run Hours
6398.7 hrs
03
Packaging Machines
PKG
RUNNING
Packs per Minute
71.3 ppm
Seal Bar Temperature
169.8 °C
Seal Pressure
4.3 bar
Film Tension
24.6 N
Film Roll Remaining
41.6 %
Rejected Packs (hr)
2.8 pcs
Machine Speed %
88.6 %
Label Applicator Status
1 OK
04
Process Tanks
TNK
RUNNING
Tank-1 Level
69.2 %
Tank-2 Level
53.6 %
Tank-1 Temperature
80.8 °C
Tank-2 Temperature
27.3 °C
Tank-1 Pressure
3.3 bar
Process pH
7.1 pH
Inlet Flow Rate
25 m³/hr
Outlet Flow Rate
21.2 m³/hr
05
Motors & VFDs
VFD
RUNNING
VFD Output Frequency
46.8 Hz
Motor Speed
1374 rpm
Motor Current
34.2 A
Motor Voltage (L-L)
400.5 V
Motor Winding Temp
58 °C
Torque (% rated)
65 %
Motor Power
25.6 kW
Insulation Resistance
894.8 MΩ
06
Boilers
BLR
RUNNING
Steam Pressure
8 bar
Steam Temperature
181.5 °C
Steam Flow Rate
2128 kg/hr
Feed Water Temperature
81.2 °C
Drum Water Level
60.6 %
Flue Gas Temperature
205.6 °C
Boiler Efficiency
86.4 %
Fuel Flow Rate
88.7 L/hr
07
Compressors
COMP
RUNNING
Discharge Pressure
7.4 bar
Suction Pressure
0.9 bar
Discharge Temperature
92 °C
Oil Pressure
3 bar
Oil Temperature
59 °C
Air Flow Rate
1029.4 Nm³/hr
Compressor Power
66.4 kW
Total Run Hours
4794 hrs
08
Utility Monitoring
UTL
RUNNING
Total Plant Power
514.5 kW
Power Factor
0.9 PF
Water Consumption
34.2 m³/hr
Compressed Air Header
7.3 bar
Steam Header Pressure
7.7 bar
Energy Consumed Today
4476.6 kWh
CO₂ Emissions Today
2242.2 kg
Specific Energy Consumption
0.6 kWh/u