🏭 Manufacturing Plant — SCADA/HMI
PRODUCTION LINES · CONVEYORS · PACKAGING · PROCESS TANKS · MOTORS/VFDs · BOILERS · COMPRESSORS · UTILITIES · 8 SYSTEMS
02:12:02
8/8
SYSTEMS ONLINE
0
ACTIVE ALARMS
82.9%
OEE
930.4
UNITS / HOUR
8.2 bar
STEAM PRESSURE
478.9 kW
PLANT POWER
7.6 bar
AIR PRESSURE
◈ Subsystem Sensor Readings — 8 Systems
01
Production Lines
PL
RUNNING
Active Lines
3.3 /4
Cycle Time
34.4 s
Units per Hour
930.4 u/hr
OEE (Overall Equip. Eff.)
82.9 %
Availability
95.7 %
Quality Rate
98.9 %
Rejects (last hr)
5.7 pcs
Downtime Today (min)
4.1 min
02
Conveyor Systems
CVR
RUNNING
Belt Speed
1.4 m/s
Belt Tension
1819.8 N
Drive Motor Current
17.9 A
Motor Temperature
58.4 °C
Load per Meter
230.2 kg/m
Jam Events (24h)
2.4
Bearing Vibration (RMS)
3.3 mm/s
Total Run Hours
6700.7 hrs
03
Packaging Machines
PKG
RUNNING
Packs per Minute
68 ppm
Seal Bar Temperature
168 °C
Seal Pressure
4.2 bar
Film Tension
22.8 N
Film Roll Remaining
81.2 %
Rejected Packs (hr)
1.9 pcs
Machine Speed %
92.4 %
Label Applicator Status
1 OK
04
Process Tanks
TNK
RUNNING
Tank-1 Level
81 %
Tank-2 Level
43 %
Tank-1 Temperature
78.7 °C
Tank-2 Temperature
23.7 °C
Tank-1 Pressure
2.7 bar
Process pH
6.9 pH
Inlet Flow Rate
23.9 m³/hr
Outlet Flow Rate
18.6 m³/hr
05
Motors & VFDs
VFD
RUNNING
VFD Output Frequency
45.4 Hz
Motor Speed
1454.3 rpm
Motor Current
41 A
Motor Voltage (L-L)
401.8 V
Motor Winding Temp
60.9 °C
Torque (% rated)
77 %
Motor Power
19.8 kW
Insulation Resistance
693.1 MΩ
06
Boilers
BLR
RUNNING
Steam Pressure
8.2 bar
Steam Temperature
179.1 °C
Steam Flow Rate
2186.9 kg/hr
Feed Water Temperature
87 °C
Drum Water Level
61.4 %
Flue Gas Temperature
196.1 °C
Boiler Efficiency
87.3 %
Fuel Flow Rate
97.7 L/hr
07
Compressors
COMP
RUNNING
Discharge Pressure
7.6 bar
Suction Pressure
0.9 bar
Discharge Temperature
89.9 °C
Oil Pressure
3.1 bar
Oil Temperature
61.2 °C
Air Flow Rate
1026 Nm³/hr
Compressor Power
61.8 kW
Total Run Hours
4366.9 hrs
08
Utility Monitoring
UTL
RUNNING
Total Plant Power
478.9 kW
Power Factor
0.9 PF
Water Consumption
29.5 m³/hr
Compressed Air Header
7.9 bar
Steam Header Pressure
8 bar
Energy Consumed Today
4170.4 kWh
CO₂ Emissions Today
1803.5 kg
Specific Energy Consumption
0.5 kWh/u